1stVision is making it easier in selecting industrial imaging components! We have introduced new machine vision camera and lens selector tools in our new website in addition to our educational resources.
5 ways to help in your industrial imaging selection are below:
Technical Blog: Posts are published monthly with educational content on cameras, image sensors, lenses along with technical primers and white papers. The blog is categorized and allows you to search by a topic.
Knowledge Base: This section contains technical articles on cameras, lenses, interfaces, vision standards and several other topics.
Our combined staff has over 100 years of experience in the industrial imaging market! We are well versed in the technical details, down to the camera sensor level and can help ensure the components you select are the best for your application.
The AR1820HS Image sensor 18 mega pixel sensor in the IDS Imaging IDS Imaging UI-3590 camera models was launched by the sensor manufacturer ON Semiconductor as a pure color sensor. Like all color sensors, the Bayer filter means that you get color images with effectively only around a quarter of the nominal sensor resolution, as the color information for each pixel is obtained from four neighbors
To use each individual pixel, however, it is not sufficient to operate the sensor in RAW data format (without Bayer interpolation). Operating in a raw format results in a different brightness perception of the individual pixels and NOT a usable image.
This technical tip will show you how to use the color sensor as a “pure” mono sensor by appropriate parameter settings and the use of suitable light sources, in order to obtain a significantly higher resolution.
Applications which require a color image and precision will benefit from this camera and method.. and all for less than $600 with the IDS UI-3590LE camera
Background
The principle of digital image sensors such as the 18 MP ON Semiconductor AR1820HS means that they acquire only brightness, but not color information.
As a result, a color filter is applied to each pixel during manufacture of the color sensors. This is known as the Bayer matrix.
Of each four pixels, two pixels are given a green color filter, one pixel a red filter and one pixel a blue color filter. This color distribution corresponds to the perception of the human eye and is referred to as the Bayer matrix.
A pixel depicts only the information for one color.
To obtain the complete RGB values for each pixel, the missing primary colors are interpolated from four neighboring pixels using appropriate algorithms. This color interpolation assumes that there are only slight color differences between two adjacent pixels of the same color. Strictly speaking, a sensor with Bayer matrix therefore has only a quarter of the native sensor resolution
Sensor mono mode
Although the Bayer matrix cannot simply be rendered invisible for mono mode, the following two solutions show how you can achieve the desired result depending on the type of application.
1) For “grey scenes” (i.e. dark pin on a white background)
If the 18 MP color sensor is to be used in mono mode for achromatic scenes, note that a broad band light source (white light) must still be used. This is because of the sensor’s Bayer matrix. With this sensor, monochromatic (single color) light would have resulted in the individual pixels transmitting no or less information depending on the wavelength of the light, due to the RGB filter layers used (see Figure 2). This can result in a different brightness perception for the individual pixels. In this case, the RGB enhancement must be calibrated separately for R, G, and B. As a result, you then obtain an identical brightness perception for all pixels as with a mono sensor.
Note: This RGB calibration is only valid for this specific light source and a “grey” scene. If the light source (wavelength) changes, the RGB enhancement factors have to be re-adjusted.
Contact 1stVision to obtain instructions on switching the Bayer matrix to “invisible” using the uEye Cockpit:2) For “color or grey scenes”
If you work with color scenes in your application, the brightness sensitivity of the individual Bayer pixels constantly changes with the variation in color components. There is also a way to achieve genuine mono mode in this situation. The solution lies in the color spectrum of the 18 MP ON Semiconductor AR1820HS.
Above a wavelength of around 900 nm the color filters for the individual pixels have similar spectral properties. Beyond this threshold, all pixels on the sensor respond practically identically to incident light again – exactly as with a dedicated mono sensor. This means that the Bayer matrix can also be made invisible using this method, both for color and also for grey scenes
In order to be able to use this spectral property of the sensor as described, you must observe the following:
Ensure defined lighting conditions, i.e. seal off light with other wavelengths shorter than 900 nm as far as possible.
Order your uEye camera with AR1820HS sensor specifically with GL filter (glass). The HQ filter normally ordered with this sensor would block out the long-wave light. By contrast, the GL filter allows light beyond 900 nm to pass with high transmission. The highest possible signal strength thus arrives at the sensor.
Full Information on the IDS Imaging UI-3590LE and UI-3590CP cameras can be found below
Teledyne Dalsa introduces TurboDrive 2.0 for their Genie Nanos
With the introduction of the Genie Nano came Turbodrive which allowed ‘faster GigE than GigE’ speeds. Turbodrive is a lossless hardware encoding scheme that potentially reduces the amount of data to be transmitted from the camera to the computer. Dalsa’s Nanos, which are priced identical to the competition, offers the users the ability to go faster at no extra cost. Note that the user can turn on or off the encoding.
However, the encoding scheme is data content dependent, and therefore if your data varies a lot within an image the compression is minimal. If your data varies a lot from image to image, then using the encoding means that only certain frames will get a speedup resulting in an inconsistent data transfer rate.
Teledyne Dalsa has just recently introduced TurboDrive 2.0, a firmware upgrade for all Nanos. The major enhancement is that now TurboDrive offers multiple levels of encoding. Level 0 is lossless, and each successive level has some potential lossy amount.
The table below indicates quality level, image compression ratio (absolute worst case scenario) and effective bandwidth gain
As you can see, at level 6, you have a worst case compression of 0.33, yet a speed up of 3. Note, this is a worst case situation so you might get a speed up of 3x, yet be at 0.8. The algorithm is data dependent! (more about this in the tech primer)
Depending on the application, various compression levels provide minimal degradation. The following images are shown for comparisons using the varying quality levels.
As you can see, even at level 4, there is very little degradation in the image. It is easy to imagine that with this image, you can still do your image processing yet get a speed up of 68%!
Level 0 “Lossless” to Level 6 indicate the quality level in the images.
Learn more by clicking the icon below for the comprehensive application note!
1stVision has a ton of resources to learn about TurboDrive technology in general. Please visit our dedicated Teledyne Dalsa Turbo Drive resource page HERE
Combined with robust thermal housing designed to operate in extended temperature ranges and fluctuating lighting conditions, the new Prosilica GT Large Format cameras are ideal for high-definition imaging applications with demanding requirements of robustness and design-in flexibility. They provide a great option for high-quality imaging for anyone looking to switch over from existing CCD cameras to CMOS cameras with similar resolutions and optical formats.
Features include:
Extended temperature range (-20 deg. C to + 50 deg. C)
NIR sensitivity up to 1100nm
Modular concept providing various lens mounts (M58, M42, and EF-mount)
Fixed Pattern noise correction, Defect Pixel Correction, and Trigger over Ethernet.
Prosilica GT5120, Prosilica GT4096, and Prosilica GT4090 at a glance
Now that you have a great high resolution camera, what lens works best?
High resolution cameras with the ON Semi Python sensors are great, but only as good as the lenses you use! It is imperative to have the sensor sizes matched with the lens formats. Additionally, we need to make sure the lens resolution is adequate for the image sensor pixel size.
To aid in the lens selection, we have the following recommendation on lens series. Recommendations as follows
As a note, as the pixel size is 4.5um, this is not as demanding on the lens resolution and will only require 111 line pairs/mm (lp/mm) making these adequate selections.
Need more help in understanding lens terminology and format sizes? Here are some related links