Category: CMOS

The quantum efficiency (QE) of the NIR image sensors offers increased sensitivity from 700nm to 1000nm providing a better response in NIR wavelengths as seen in the graph to the right.  
This additional response directly correlates to brighter images when used within the NIR spectrum as seen in the application examples below.

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What are the benefits and results of a Near Infrared enhanced camera?

NIR enhanced cameras when combined with NIR light sources, provide solutions normal cameras and lighting can not solve.

The longer wavelengths can be used to penetrate through various mediums allowing subsurface features to be seen and enhancing contrast.  

The following are a couple application examples where NIR cameras with the correct lighting can solve machine vision applications.  

We can provide full details on the camera, light and lens combination on these applications.  Simply send us an email with the subject “Send me the NIR image details” with your contact information and we’ll send you a brief write-up.

Bottle Inspection:  Various machine vision inspections are needed in bottle manufacturing, but can be challenging due to dark glass and short exposure times. As the bottles are rapidly moving, a short exposure time is required to stop bottle motion, which limits the light collecting on the sensor. To overcome this challenge, a NIR enhanced camera combined with a NIR illuminator allows light to pass through the dark glass.  As the sensor is enhanced in the NIR, a higher grey scale value can be achieved which can allow for shorter exposures and increased throughput.

The image on the left was taken with a standard Genie Nano camera and the new Nano NIR enhanced camera image is on the right.  

Using the identical exposure settings, lighting and lensing, the NIR enhanced camera provided a significantly higher grey scale (130 vs 75) image and better contrast.






PCB conductors:  In electronics manufacturing, various inspections are performed including verification of traces not visible to the naked eye.  In order to overcome this, NIR light is used to help pass through the PCB material.  A NIR enhanced camera is used to provide the best response allowing for shorter exposure times and increasing the system scan time.

The comparison images below used a standard Genie Nano camera (left) and Nano NIR enhanced camera (right).  Using identical settings, the NIR enhanced camera provided a better response and brighter image for light passing through the PCB.  

Do not forget – Send us an email with the subject “Send me the NIR image details” if you want more details

Round 1:  Saturation Capacity & Dynamic Range

Saturation Capacity or “well depth” is analogous to a bucket of water, however in lieu of water, we have electrons.  Given a larger bucket, we can pour more water in the bucket without it overflowing.  The water overflowing is analogous to “saturation”.  In turn, a sensor that has a larger saturation capacity (bigger bucket) can hold more electrons (water) without saturating (overflowing).  This would relate to the sensors overall dynamic range in that it will not saturate quickly in a given image, allowing us to see darker and lighter areas. 

The example below shows images comparing the CMV2000 and IMX174.  These were captured with the same lens, camera manufacturer and set at the identical exposures.  

Looking at these images, which one is the better sensor?  We would want to quickly say, “The brighter one!”, however brighter does not always mean better!

On the left CMOSIS image, we see a noticeable difference as it is starting to saturate especially on the lower right corner.  The colors are reaching peak levels in which they are close to saturating (brighter image).  For this given light level, our small “buckets” are getting full!

On the right IMX174 image, we can see similar brightness levels in the upper left corners, but the bottom right part of the image is NOT saturating, as well as the markers are not reaching peak values.  In essence, we have a small bucket with the CMV2000 and will overflow much faster than the larger bucket with the IMX174.  Relating back to our values in the chart, saturation capacity and dynamic range are much greater on the IMX174 and can be visibly seen in the images!  Sony Pregius wins round 1.

(Knowing this.. the brighter image does not always mean its a better sensor! )

Round 2:  Quantum Efficiency (Sensitivity)
In comparing the Quantum Efficiency values, we see the IMX174 is 13% higher.  This relates to the conversion of photons to electrons and in turn providing a higher numeric value in our image.  The images below were taken in very low light with a 10uS exposure.  The IMX174 provides a brighter image due to this added efficiency.

Sony Pregius IMX174 wins round 2 with a Knock Out!

The Sony Pregius pixel architecture is being expanded into many resolutions and will implemented into many industrial cameras.  

For a complete list of cameras with Sony Pregius sensors click HERE.  Keep an eye on this link as it continues to expand.  Need more technical information on the Sony Pregius sensors?  Click HERE

Contact us for a quote on cameras with the Sony Pregius sensors and to discuss your application!  1st Vision can provide a complete solution including lenses, cables and lighting.  

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